In the dynamic world of flexitank logistics, the design and positioning of valves are crucial to ensuring both safety and efficiency. As LiquA, we’ve put a lot of thought into how we engineer our flexitanks to tackle common industry challenges. One of our standout features is the strategic positioning of the valve—placed approximately 60-70 cm above the floor and about 30 cm inward from the door when the tank is filled. Let’s dive into why this placement makes a difference.
Minimizing Damage from Door Impact
In the flexitank industry, a staggering 95% of leaks are due to the valve hitting the door during transit. This is a significant issue that can lead to spillage, contamination, and financial loss. By positioning the valve inward, away from the doors yet at an ideal point for connection access, we dramatically reduce the chances of it coming into contact with the door. This simple yet effective design choice not only prevents leaks but also ensures the integrity of your cargo. This means your products arrive safely, maintaining their quality and saving you from potential cleanup costs and downtime. Our approach highlights our commitment to health and safety (H&S), ensuring that your operations run smoothly and without incident.
Enhanced Support During Operations
Traditional flexitanks often require operators to manually support the hoses during filling and discharging. This can be cumbersome, and forgetting this step can lead to valve damage and operational delays. At LiquA, we’ve designed our valves with an angled and elbowed configuration. This setup provides inherent support for the hoses, reducing the likelihood of breakage. This means smoother operations, less downtime, and fewer repairs or replacements. It also translates to more reliable service for your customers, as there’s less risk of delays caused by equipment issues. Our design enhancements reinforce our dedication to health and safety (H&S) in everyday operations.
Ergonomic Benefits for Operators
We also care deeply about the wellbeing of the people who work with our products. The positioning of the valve is optimized for operator comfort. Connecting hoses to a flexitank can be physically demanding, often leading to back strain and other injuries if not done ergonomically. By placing the valve at a convenient height and angle, we reduce the strain on the operator’s spine. This ergonomic design helps operators work more comfortably and safely, reducing the risk of injury and associated costs. Healthier, happier operators are also more productive, contributing to smoother, more efficient operations overall. This focus on ergonomics directly supports our health and safety (H&S) goals, promoting a safer work environment.
Efficient Filling and Discharging
Our flexitank design is unique in that it eliminates the need for a rigid bulkhead. This allows the valve to start on the floor and rise to 60-70 cm during filling. When it’s time to discharge, the valve lowers back to floor level, minimizing residue and making the tank easier to empty. This smart design not only maximizes the tank’s capacity but also ensures more efficient use of your product, reducing waste. Efficient filling and discharging processes save time and reduce labor costs, enhancing your overall operational efficiency. This efficiency also ties into our safety (H&S) priorities, ensuring safer handling and reducing potential hazards.
As LiquA, we’re dedicated to innovation and safety. The strategic positioning and design of our valves reflect our commitment to providing efficient, safe, and user-friendly solutions for the flexitank industry. By addressing common issues like valve damage, operational support, and ergonomics, we ensure that our clients receive high-quality products that meet their logistical needs. Our focus on these details translates to tangible benefits for your business, including reduced risk of leaks, improved operational efficiency, and better overall performance.
For more information about our flexitanks and their innovative features, visit our website or contact our team today.
